A process stream is heated using a shell and tube heat

Chapter 12, Problem 12.5

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QUESTION:

A process stream is heated using a shell and tube heat exchanger. The exit temperature is controlled by adjusting the steam control valve shown in Fig. E12.5. During an open-loop experimental test, the steam pressure \(P_{s}\) was suddenly changed from 18 to 20 psig and the temperature data shown below were

obtained. At the nominal conditions, the control valve and current-to-pressure transducers have gains of \(K_{v}=0.9\ \mathrm{psi} / \mathrm{psi}\) and \(K_{I P}=0.75\ \mathrm{psi} / \mathrm{mA}\), respectively. Determine appropriate PID controller settings using the following approaches:
(a) Internal Model Control (select a reasonable value of \(\tau_{c}\))
(b) ITAE (set point)
(c) ITAE (disturbance)

\(t\)(min)

\(T_{2m}\)(mA)

0

1

2

3

4

5

6

7

8

9

10

11

12

Equation Transcription:

Text Transcription:

P_{s}

K_{v}=0.9 psi/psi

K_{I P}=0.75 psi/mA

tau_{c}

T_{2 m}(m A)

T_2

T_2m

P_s

T_1

Questions & Answers

QUESTION:

A process stream is heated using a shell and tube heat exchanger. The exit temperature is controlled by adjusting the steam control valve shown in Fig. E12.5. During an open-loop experimental test, the steam pressure \(P_{s}\) was suddenly changed from 18 to 20 psig and the temperature data shown below were

obtained. At the nominal conditions, the control valve and current-to-pressure transducers have gains of \(K_{v}=0.9\ \mathrm{psi} / \mathrm{psi}\) and \(K_{I P}=0.75\ \mathrm{psi} / \mathrm{mA}\), respectively. Determine appropriate PID controller settings using the following approaches:
(a) Internal Model Control (select a reasonable value of \(\tau_{c}\))
(b) ITAE (set point)
(c) ITAE (disturbance)

\(t\)(min)

\(T_{2m}\)(mA)

0

1

2

3

4

5

6

7

8

9

10

11

12

Equation Transcription:

Text Transcription:

P_{s}

K_{v}=0.9 psi/psi

K_{I P}=0.75 psi/mA

tau_{c}

T_{2 m}(m A)

T_2

T_2m

P_s

T_1

ANSWER:

Problem 12.5A process stream is heated using a shell and tube heat exchanger. The exit temperature iscontrolled by adjusting the steam control valve shown in Fig. E12.5. During an open-loopexperimental test, the steam pressure Pswas suddenly changed from 18 to 20 psig and thetemperature data shown belowwere obtained. At the nominal conditions, the control valve and current-to-pressure transducershave gains of K = 0.9 psi/psi and K = 0.75 psi/mA, respectively. Determine appropriate PID v 1Pcontroller settings using the following approaches:(a) Internal Model Control (select a reasonable value oc )(b) ITAE(setpoint)(c) IT AE (disturbance) t(min) Tzm(mA) 0 12.0 1 12.0 2 12.5 3 13.1 4 14.0 5 14.8 6 15.4 7 16.1 8 16.4 9 16.8 10 16.9 11 17.0 12 16.9 Step-by-step solution Step 1 of 9 ^The plot with step response and a tangent line from the infection point from the given data isshown in Figure 1.\n Figure 1

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